Sunday, October 24, 2010

Admixtures

Although concrete is an extremely durable product, it faces deterioration from various sources:
Chemical attack, permeation by water and/or gases from external sources, cracking because of the chemical reaction (known as heat of hydration), corrosion of steel reinforcement, freeze/thaw cycles, and abrasion. Much of the deterioration caused by these internal and external factors can be drastically delayed by the addition of a chemical admixture to the ready-mix concrete.
Admixtures are chemicals developed to make it easier for a contractor to produce a high-quality concrete product. Some admixtures retard curing, some accelerate it; some create millions of microscopic bubbles in the mixture; others allow a substantial reduction in water content, but still permit the concrete to flow like thick pea soup.

  • Water-reducing admixtures Improve strength, durability, workability of concrete. Available in normal range and high range.
  • High-range water-reducing admixture Also known as superplasticizer, it allows up to 30% reduction in water content with no loss of ultimate strength, but it creates increased flowability. It is often required where reinforcing steel is placed very close together in intricate forms.
  • Accelerating admixtures They accelerate the set time of concrete, thereby reducing the protection time in cold weather, allowing for earlier stripping of forms. Accelerating admixtures are available in both chloride- and nonchloride-containing forms. Nonchloride is required if concrete is to be in contact with metal and corrosion is to be avoided.
  • Retarder admixtures Retards the setting time, a desirable quality during very hot weather.
  • Air-entraining admixtures Creates millions of microscopic bubbles in the cured concrete, allowing for expansion of permeated water, which freezes and is allowed to expand into these tiny bubbles, thereby resisting hydraulic pressures caused by the formation of ice.
  • Fly ash When added to the concrete mixture, it creates a more dense end product, making the concrete extremely impermeable to water, which affords more protection to steel reinforcement contained in the pour. The addition of fly ash can increase ultimate strength to as much as 6500 psi (44.8 MPa), in the process, making the concrete more resistant to abrasion.
  • Silica fume Also known as microsilica, it consists of 90 to 97% silicon dioxide, containing various amounts of carbon that are spherical in size and average about 0.15 micron in size. These extremely fine particles disperse into the spaces around the cement grains and create a uniform dense microstructure that produces concrete with ultra-high compressive strengths, in the nature of 12,000 (82.73 MPa) to 17,000 psi (117.20 MPa).
  • Multifilament or fibrillated fibers This material is not a chemical admixture per se, but several manufacturers of concrete chemical additives also sell containers of finely chopped synthetic fibers, generally polypropylene, which, when added to the ready-mix concrete, serve as secondary reinforcement and prevent cracks.

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